Les Côtes 2, CH-2525 Le Landeron, Switzerland

Precision measurement for aerospace and aircraft component manufacturing
Aerospace & Aircraft

Zero-Defect Inspection for
Flight-Critical Components

Turbine discs, landing gear bores, structural fittings, and fuel system components, precision measurement with full traceability for an industry where every dimension is safety-critical.

IT4–IT6
Tolerance Class
100%
Part Inspection
Full
Traceability
The Challenge

When Failure Is Not an Option

In aerospace manufacturing, there is no acceptable defect rate. Every component that goes into an aircraft engine, airframe, or landing gear assembly must meet its dimensional specification, not statistically, but individually, on every single part.

The materials are demanding: nickel-based superalloys, titanium, high-strength aluminum, and hardened steels. The geometries are complex: internal bores with tight roundness requirements, bearing seats with concentricity callouts, and structural interfaces where form tolerances are measured in single-digit microns.

Beyond dimensional accuracy, aerospace requires complete documentation. Every measurement must be recorded, traceable to calibrated reference standards, and archived for the life of the aircraft. The gauge itself becomes part of the quality record.

PFL precision measuring station for aerospace bore inspection
PFL measuring station — multi-feature dimensional inspection for aerospace components

Our approach: We work from your engineering drawing and first article inspection (FAI) requirements. Our engineers design a measurement solution, air gauging for bore geometry, electronic probes for depth and position, or a combined multi-feature bench, that meets both the dimensional specification and the documentation standard your quality system demands. Every gauge ships with calibration certificates traceable to national metrology institutes.

Aerospace Components

What We Measure in Aerospace

Engine, airframe, and landing gear components where dimensional accuracy directly affects structural integrity, aerodynamic performance, and flight safety.

Turbine Discs & Blade Roots

Bore diameter, fir tree slot geometry, and concentricity on turbine discs machined from nickel superalloys. Blade root slot width and profile must match within microns for balanced assembly and vibration control.

Tech: Air + Probes Tol: IT4–IT5

Landing Gear Bores & Pins

Internal diameter and roundness on main fitting bores, trunnion pins, and actuator housings. High-strength steel parts with tight geometric tolerances that must withstand repeated impact loads during landing cycles.

Tech: Air Plugs Tol: IT5–IT6

Structural Fittings & Brackets

Bore-to-bore position, perpendicularity, and true position on structural fittings that connect wing spars, fuselage frames, and engine mounts. Aluminum or titanium parts where form errors create stress concentrations.

Tech: Electronic Probes Tol: IT5–IT7

Bearing Housings & Seats

Bore diameter, roundness, and cylindricity for bearing seats in engine casings, gearboxes, and accessory housings. Interference fit tolerances as tight as ±2 μm control bearing preload and shaft alignment.

Tech: Air Gauging Tol: ±2μm

Fuel System Components

Nozzle bores, metering valve bodies, and fuel manifold fittings where bore geometry controls fuel atomization and flow distribution. Leak integrity is tested alongside dimensional inspection.

Tech: Air + Leak Test Tol: IT5–IT6

Actuator Cylinders & Valves

Bore and spool geometry on hydraulic and electromechanical actuators that control flight surfaces, thrust reversers, and braking systems. Functional reliability demands both dimensional and leak integrity verification.

Tech: Air Gauging Tol: IT4–IT6
Inspection Workflow

Where We Measure in Aerospace Production

Aerospace quality systems require documented inspection at every critical manufacturing stage. Here's how our measurement solutions integrate into your process.

01

Incoming & In-Process Check

Verification of critical dimensions after each machining operation, turning, milling, grinding, or honing. Air plugs and electronic probes mounted at the machine or on adjacent benches provide immediate feedback to the operator. Catching deviations early prevents scrapping expensive superalloy or titanium blanks further downstream.

Post-Machining Operator Feedback Scrap Prevention
02

Multi-Feature Inspection

Dedicated measuring benches verify all critical characteristics in a single setup, bore diameters, depth, true position, concentricity, perpendicularity. Results are automatically logged with part serial number, operator ID, and timestamp. Data feeds directly into your MES or quality management system.

All Characteristics Serial Number Link MES Integration
03

Final Acceptance & FAI

100% final inspection before part release. Every dimension on the drawing is verified and documented. For first article inspection (FAI), the measurement report becomes part of the permanent quality record, archived for the operational lifetime of the aircraft. Calibration certificates and gauge R&R data included.

100% Inspection FAI Reports Lifetime Archive

Why PFL Group for Aerospace

Precision measurement with the documentation rigor that aerospace quality systems demand.

Complete Traceability

Every gauge ships with calibration certificates traceable to national metrology institutes. Measurement protocols, gauge R&R studies, and acceptance test reports are standard deliverables, not optional extras.

ISO 9001:2015 Certified

TÜV-certified quality management system aligned with the documentation expectations of AS9100-certified aerospace suppliers. FAT and SAT protocols designed to match your audit requirements.

Non-Contact Surface Protection

Air gauging does not touch the part surface. On fatigue-critical aerospace components, where a surface scratch can initiate a crack, this is not just a convenience, it's a safety requirement.

50+ Years of Precision Engineering

Our group has designed and manufactured precision gauging systems since the 1970s. Thousands of successful projects across demanding industries, with full in-house mechanical, electronic, and software engineering.

Discuss Your Aerospace Application

Share your part drawing and quality documentation requirements. Our engineers will design a measurement solution that meets both dimensional and traceability specifications.